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[alfa] Working with aluminum



Tim Spruill states he is learning about helicoils and wonders if he has a bad torque wrench.

Regarding helicoils: Once done (correctly) they should now last the life of the engine. Whilst a bit of a bodge, if here are some threads in the aluminum which are still intact but rather iffy - and aren't ones which most likely will ever be required to be removed again - you could clean carefully, run a die into the hole, clean again, then install a fresh stud along with JB Weld. Obviously let sit overnight - or longer.

I've not worked on V6 engines but one set of (4) studs in the 4-cylinder engine one wouldn't want to do this with are the four lower studs which hold the exhaust manifold to head. They need to be removed when resurfacing the head.

Torque wrench: If yours is the turn handle to line up the specified torque for that application - do you then unscrew it completely after every use (to release tension on the spring)? If not, and you've had it for years, I'd go buy a new (Craftsman?) wrench, then slightly loosen a head bolt, then torque with your new wrench. Then do the same with the old one. If they match, return new wrench. It would be best to try it on two nuts (or?) which require extreme differences of torque - to make sure it reads well at both high and low readings. Craftsman torque wrenches, for instance are accurate to within 3 to 5%, so you might find slight "normal" variations between the two.

Biba
Irwindale, CA USA
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