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[alfa] Rebuilding Spider Door panels... board material suggestions?



I rebuilt my door panels and used the standard hardboard. I did spray it down well with varathane to make it water resistant. I then glued and stapled the vinyl back on. I've heard some people have used the clear plastic panels that you can buy in the home stores, however, you have to glue the wrapped edges, since staples won't work. I think the waterproofed hardboard will work great for me, but you do have to make sure that the plastic splash sheeting in the door is intact and doing it's job. As far as getting the mounting holes correct, don't use the old panel. I found that the old one has probably shrunk at little. Get a piece of cardboard and make a template to match the exact position of the holes and the exact size you want so it meets the edges of the metal well. The vinyl will stretch nicely to fit.

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